Building Panel Cabinet Doors

Rip legs and stiles to width on a table saw.

Building panel cabinet doors. We offer solid wood thermofoil and e series doors in a broad selection of of styles and materials. Outside 8 ogee cascade inside applied molding panel 4 5 2mm plywood. Mark the back of each board so your dado lines up when you assemble your doors. Cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction.

In this video i am copying the dimensions of an old cabinet door in order to replace one that is missing in the kitchen. Ordinarily this will be the width of a table saw blade. Figuring the length of the rails is more complicated. Cabinet doors since 1995 corona millworks has grown into a leading supplier of custom cabinet doors and drawer fronts.

30 x 72 center rail required at 50 and above stiles and rails are 2 1 4 standard we cannot warranty doors with widths over 26 or heights over 70 all salice hinges shown on door pages are for 1 2 overlay shown in maple w clear finish selecting non standard stiles and rails may increase the minimum size of the door. Face frames cover plywood edges. The sample base and wall cabinets shown below have these features to make building them as simple as possible. Begin assembly of the door.

How to build cabinet doors if you cut your dado 1 2 deep it s easy to figure out the math for your doors just add 1 to the width and length of the panel. Cabinet door only hinges sold separately maximum width available for doors is 24 los angeles inset panel cabinet door los angeles inset panel edge details. In cope and stick door construction the cabinet door frame is held together by a joint between the edge of the stiles the vertical members of the frame and the rails the horizontal members of the frame. Begin with the right cabinet dimensions.

A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet. 1 2 of the panel will slide into the dado on all sides. The 3 4 plywood case eliminates panel jointing planing and glue ups. Next you will use the router to create a groove around the perimeter of the inside of the cabinet doors for the panel to sit inside.

Take the height of the door you want and add 1 8 in. Total cut depth will be 1 2. Figuring the length of the stiles is easy. Cut 2 stiles the height of the cabinet doors cut 2 rails the width of the cabinet doors minus 2x the width of the boards 1 3 boards are typically 2 1 2 but it is always a good idea to double check.

For each one you ll need two stiles the vertical parts two rails the horizontal parts and one panel.